Crossport Systems Pivio Bedienerhandbuch

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Automated Lubrication System
Installation/Operator Instructions
Case 4430 Patriot Sprayer
Kit Part Number: 73341658
Rev. 2, 11/12, CWA
Seitenansicht 0
1 2 3 4 5 6 ... 44 45

Inhaltsverzeichnis

Seite 1 - Case 4430 Patriot Sprayer

Automated Lubrication System Installation/Operator Instructions Case 4430 Patriot Sprayer Kit Part Number: 73341658 Rev. 2, 11/12, CWA

Seite 2 - Contents

10System Operation The key components of the Quicklub system are: 1. Pump with Integrated Timer 2. Divider valve network consisting of a Primary V

Seite 3 - Introduction

11Divider Valve Operation At the heart of every Quicklub System is the metering valve or progressive distributor block, designed to positively meter

Seite 4

12Cross-porting (Divider Valve) Installing a closure plug in one or more outlets may combine outputs from adjacent outlets. Lubricant from a plugged

Seite 5 - Bill of Material

System Schematic (Overview) Upp er Inner B oom P iv ot, 2MInner Boom Tilt Pivot, 3MInner fold C yl Rod, 3MPar allel Cy l Cap, 3MParallel Cyl Rod,

Seite 6 - QUICKLUB COMPONENT GLOSSARY

Lubrication Point Overview The Lincoln Quicklub Lubrication System automatically lubricates 60 lube points on the Case Sprayer: Chassis Qty Descript

Seite 7

15Front Strut/Axle Valve Assembly and Feed Line Detail 226-13753-8226-13753-8226-14091-2504-36041-2Left Trailing Link , 4MLeft King Pin Center, 4M

Seite 8

16Front Strut/Axle Lubrication Point Detail Mount valve bracket to existing stud in the center of the cross member. . Install #226-13753-8 into eac

Seite 9

17Rear Strut/Axle Secondary Valve Assembly and Feed Line Detail Left King Pin Lower, 5MLeft Trailing Link, 5MLeft Trailing Link, 5MLeft King Pin U

Seite 10 - System Operation

18Rear Strut/Axle Lubrication Point Detail Mount valve bracket to left side of frame using existing hole in frame. Install #226-13753-8 into each T

Seite 11 - Divider Valve Operation

19Left Center Boom/Lift Gate Secondary Valve Assembly and Feed Line Detail Upper Inner Boom Pivot, 2MInner Boom Tilt Pivot, 3MInner fold Cyl Rod,

Seite 12

2 Contents Pages Introduction 3 Preparation 4 Bill of Material 5 Component Appendix 6 - 9 System Operation 10 Valve Operation 11 - 12 System

Seite 13 - System Schematic (Overview)

20Left Center Boom/Lift Gate Lubrication Point Detail Mount valve bracket to left side of Boom using existing clamp bolt. Install #226-13753-8 into

Seite 14 - Lift Gate

21Left Center Boom/Lift Gate Lubrication Point Detail (Continued) Route two lines together for the Lower Parallel Link and Parallel Link Cylinder C

Seite 15

22Right Center Boom/Lift Gate Secondary Valve Assembly and Feed Line Detail Inner Fold Cyl Rod, 3MInner fold Cyl Cap, 3M226-13756-4226-13756-4226-

Seite 16

23Right Center Boom/Lift Gate Lubrication Point Detail Mount valve bracket to left side of Boom using existing clamp bolt. Install #226-13753-8 int

Seite 17

24Right Center Boom/Lift Gate Lubrication Point Detail (Continued) Route two lines together for the Lower Parallel Link and Parallel Link Cylinder

Seite 18

25Left and Right Middle/Outer 120 Foot Boom Secondary Valve Assembly and Feed Line Detail Important: Valve schematic above is set-up to lubricate t

Seite 19

26Left Middle/Outer 120 Foot Boom Lubrication Point Line Detail Mount valve bracket to Boom using existing clamp bolt. Center the valve between In

Seite 20

27Left Middle/Outer 120 Foot Boom Lubrication Point Line Detail Note: The Inner and Outer Lower Pivot Points do not provide the needed clearance to

Seite 21

28Left Outer 90 and 100 Foot Boom Secondary Valve Assembly and Feed Line Detail 226-14091-2226-13756-4276407226-13752-7Inner Leverage Pivot, 1.5M7

Seite 22

29Left Outer 90 and 100 Foot Boom Lubrication Point Line Detail Mount valve bracket to left side of Boom using existing clamp bolt. Install #226-13

Seite 23

3 Introduction Thank you for purchasing the Quicklub® On Board Grease System for your Case Sprayer. The system has been designed to increase the com

Seite 24

30Right Middle/Outer Boom Secondary Valve Assembly and Feed Line Detail 226-13752-7Right Middle/Outer BoomOuter Leverage Pivot, 5MFold Cyl Rod, 2M

Seite 25

31Right Middle/Outer Boom Lubrication Point Detail Mount valve bracket to right side of Boom using existing clamp bolt. Install #226-13753-8 into F

Seite 26

32Primary Valve Assembly and Supply Line Detail Left Center Boom, 120"Right Middle/Outer Boom, 480"51304247023619-26648-270050627640724

Seite 27

33Primary Valve Supply Line Detail Mount primary valve to center boom, below the Right Inner Boom secondary valve, using existing mounting hole. Per

Seite 28 - Line Detail

34Pump Mounting Detail Mount the pump/mounting plate on the left side of the sprayer directly to the Tool Box. Use included template for proper hole

Seite 29

35Pump Wiring Detail Continue routing electrical into the cab via the access panel. Pull harness through the bottom of the cab and route to fuse p

Seite 30

36ELECTRICAL CONNECTIONS Connect black power cord as follows: Red wire connects to 8amp fuse then to battery (+) hot. White wire connects to battery

Seite 31

37Timer Settings and Adjustment Remove cover to access the timer. The Pause time is set by the blue rotary switch The pump on-time is set by th

Seite 32

38Quick-Fill Adapter Installation and Operation The Quick-Fill adapter is a device which replaces the standard grease fitting fill port with a hig

Seite 33

39System Start-up The following checklist has been developed as an aid in verifying proper installation and operation of the Quicklub® Onboard Greas

Seite 34 - Pump Mounting Detail

4 Preparation/Installation Overview The following steps will assist the installer with a systematic approach for installing the Quicklub Automated l

Seite 35 - Pump Wiring Detail

40Daily Walk-Around Inspection The Lincoln Industrial Quicklub automated lube system components are designed, engineered, manufactured and assembled

Seite 36

41Troubleshooting Locating Blockage in Lincoln Quicklub Systems Description In a Lincoln Quicklub Lubrication System, free flow of lubricant from t

Seite 37

42Note: Dirt and foreign material are the worst enemies of any lubricating system. Procedure 1. Use a manual pump with a gauge. Fill the pump with

Seite 39 - System Start-up

44Off-Season Maintenance Procedure for Lincoln Quicklub Automatic Lubrication System-203 Style Pumps Most farm machinery is purchased for specific n

Seite 40

452. Using a Lincoln PowerLuber or a manual grease gun, cycle the primary valve (first valve from the pump element) via the greas

Seite 41 - Troubleshooting

5 Bill of Material Part # Desc Qty Pump 94012 Pump 1 Valves/Acc 619-26648-2 SSV 12 1 619-27122-1 SSV 6 2 619-26646-2 SSV 8 1 61

Seite 42

6 Component Appendix QUICKLUB COMPONENT GLOSSARYPART NUMBER (LINCOLN) and DESCRIPTION - 203 2 Liter Pump, 12 Volt / 3.5 Amps...94012619-26648-2

Seite 43

7 - 1/8" NPT 90° Adapter.432-24043-1 - Valve closure plug for Black divider valves.303-17499-3700506 - Straight leak-proof gr

Seite 44

8 241288- HOSE STUD, STRAIGHT.272401272427 - THREADED SLEEVE. - 6mm Tube by M8x1 90° Swivel quicklinc fitting.226-13753-8- 6mm Tube by M8x1 90

Seite 45

9 303-17499-3 - 6mm tube Quicklinc valve outlet fitting... - Valve closure plug for Black divider valves...51304242125246416 - Val

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